Ursa Major would receive $4 million from America Makes to qualify its copper additive manufacturing process for hypersonic flight.
Ursa Major will install a Velo3D Sapphire XC Laser Beam Powder Bed Fusion additive manufacturing machine to qualify its copper Additive Manufacturing process on a full-scale production platform.A Colorado-based company has received a contract to qualify its copper additive manufacturing process for hypersonic flight.
America Makes, an Ohio-based firm, will provide Ursa Major $4 million for the project. With this follow-on contract, the company will use its qualified copper AM process to produce thrust chambers for its Hadley and Draper flight engines. John Wilczynski, Executive Director of America Makes, stated that company has partnered with Ursa Major in demonstrating the impact additive manufacturing can have in solving supply chain and manufacturing challenges within our defence industrial base.into flight-qualified hardware for its America Makes customers: the National Center for Defense Manufacturing and Machining and the Air Force Research Laboratory-based out of Wright-Patterson Air Force Base in Dayton, Ohio, according to a report.to qualify its copper additive manufacturing process on a full-scale production platform. Once qualified, the company will manufacture thrust chambers to support both Hadley and Draper flight engines, reportedUrsa Major’s chief operations officer Nick Doucette stated that America Makes has been a trusted partner for the past three years, allowing Ursa Major to create high-quality and scalable systems in the company’s Advanced Manufacturing Lab in Youngstown, Ohio.that the next step would establish Ursa Major as a scalable and trusted manufacturing partner in the defense and aerospace sector while maturing production readiness for the company’s Draper and Hadley rocket engines. Doucette also claimed that Ursa Major’s nine-year record of safety and compliance is truly remarkable when experts think about the evolving technologies, unique materials and exacting manufacturing processes that are required for this industry and the innovation Ursa Major is bringing to market. After the collaboration between the two companies began in 2021, Ursa Major developed an additive manufacturing process capability for NASA’s high conductivity and high strength copper-chrome-niobium alloy GrCop-42 and produced prototype thrust chambers for the vacuum variant of the Hadley liquid rocket engine, according to Now, the collaboration aim shifted from prototype manufacturing to the production and qualification of engine hardware. Currently, additive manufacturing is experiencing a rapid rate of technological change through advancement in software and AI tools, according to reports. The industry also still has a relatively low level of consolidation. While these hallmarks can be beneficial for innovation, they can lead to challenges moving parts from research and development to serial production, especially in safety critical applications where fixed, locked processes are the norm, according toPrabhat, an alumnus of the Indian Institute of Mass Communication, is a tech and defense journalist. While he enjoys writing on modern weapons and emerging tech, he has also reported on global politics and business. He has been previously associated with well-known media houses, including the International Business Times and ANI.
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