Russia’s recycled uranium-plutonium fuel hits milestone for nuclear reactors

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Russia’s recycled uranium-plutonium fuel hits milestone for nuclear reactors
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Russia's REMIX fuel is turning spent nuclear material into a sustainable resource for conventional VVER-1000 reactors.

The final three Lead-test assemblies of innovative REMIX fuel have been successfully removed from Unit 1 of the Balakovo Nuclear Power Plant. This marks the completion of the third and final 18-month cycle of pilot industrial operation.

This effectively concludes the standard operational life for these assemblies in a commercial VVER-1000 reactor.REMIX brings a shiftREMIX fuel is an innovative Russian product designed specifically for light water thermal reactors, which form the backbone of modern nuclear power. “It uses a fuel matrix based on a mixture of regenerated uranium and plutonium recovered from reprocessed spent nuclear fuel, supplemented with enriched uranium,” explained Rosatom in a press release.While it contains a lower plutonium content of up to 1.5% compared to fast reactor fuels, its neutron spectrum remains virtually identical to standard fuel.This design allows REMIX fuel to be introduced into existing reactors without any design modifications or additional safety measures. The primary advantage of this solution is the dramatic expansion of the nuclear industry’s resource base by closing the nuclear fuel cycle. From pilot to post-Irradiation studyIn 2021, six Lead-test assemblies, fully loaded with these innovative fuel rods, were placed into the reactor core. While three of these assemblies were removed in 2024 following the second fuel cycle for interim analysis, the remaining three have now completed the full 54-month program. These irradiated assemblies have been transferred to the spent fuel pool and are slated for transport to the Research Institute of Atomic Reactors in Dimitrovgrad for comprehensive post-irradiation studies.Alexander Ugryumov, Senior Vice President for Research and Development at TVEL, noted that this milestone represents the accumulation of nearly a decade of REMIX fuel operation. He emphasized that these upcoming studies will enable the qualification and market introduction of uranium-plutonium VVER fuel for the first time. The next phase of development is expected to involve assemblies containing depleted uranium with up to 5% plutonium, further rounding out a product range designed for a “Balanced Nuclear Fuel Cycle.”Safety and operational successYuri Ryzhkov, Deputy Chief Engineer for Safety and Reliability at the Balakovo NPP, confirmed that the fuel rods and structural elements were inspected via the refueling machine’s TV cameras after each cycle. “After each cycle, fuel rods and structural elements were inspected using the TV camera of the refueling machine,” noted Ryzhkov.“No deviations were detected during operation, neutron-physical and service characteristics remained within design limits.” Vision of a balanced fuel cycleThe success at Balakovo supports Rosatom’s broader “Balanced Nuclear Fuel Cycle” initiative. This strategy focuses on the efficient reprocessing of irradiated fuel to manage products rationally, separating useful materials like uranium and plutonium from fission products destined for disposal.By implementing a balanced NFC, the industry aims to achieve a fundamental reduction in the volume and activity of radioactive waste. This approach increases the safety of nuclear waste management and reduces environmental risks while solving long-term storage problems for future generations.

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